Awning Rail- Refitting
Cleaning the rail and the side of the caravan takes some time, white spirit softens any sealant and cleans off any small bits, then used meths to de-grease and remove any residue left from the white spirit.
|
 This is how the awning rail meets the upper side rails.
|
 To have more room refitting the awning rail, took the end cap off the side rail.
|
Would have been difficult taking excess sealant off and tooling.
|
|
 Took an age cleaning the old sealant from the rail, scraped out of the grooves with a screw -driver, used white spirit to clean the rest.
|
 Fitted the rail without sealant so that the masking tape could be applied, the excess sealant goes on the tape making-
|
 The cleanup easier after tooling.
|
|
 Rail removed
|
 Towards the rear.
|
 Marked position for two new fixing holes
|
|
 Used a bit the same size as the existing holes after drilling a pilot.
|
 Applied Seamseal to the channel the screws will go through.
|
 Then applied 19mm W4 mastic to the centre of the rail.
|
|
 More Seamseal applied to the edges.
|
 Takes two people to fit the rail to the van, started fixing in the middle and worked to the rear.
|
 After fixing, used this tool that was used on the fridge vents to remove excess sealant.
|
|
 Sealant oozes from the side of the rail when screwed down.
|
 Then removed the masking tape, leaves a clean edge and nothing on the van side.
|
 A finger dipped into water was used to obtain a smooth finish.
|
|
 Then turned the screws another quarter turn.
|
 Which left a slightly raised bit of sealant.
|
 Re-fitted end caps with Sikaflex.
|
|
 Closer view, use a finger wetted with water to finish off the Seamseal, side rail looks like it has been siliconed, will have to redo that.
|
 Fitted new plastic insert, found that this plastic tool for grouting tiles helped to get it in.
|
 Put the plastic in the bottom groove and using the tool pushed it along, then made sure it was bedded down by pressing.
|
|
 Plastic insert back in place. Worth replacing if not in good condition.
|
Secured plastic insert under the floor with a stainless steel screw.
|
Ridges under plastic trim, okay if you don't look too closely!
|
A little more to this than the side rail I've done previously, I found it difficult to get a good finish on the Seamseal. The next one I'm going to use Sikaflex 512 Caravan to see if that turns out any better. The plastic trim where it goes over the new screws is left in ridges, to remedy this I think the awning rail holes need countersinking more, practice makes perfect!
Back to Resealing Projects
Page Created 8th April 2007 |